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05 / Logistics

Computer Vision Defect Detection System for Power Grids & Pipelines

We turn drone and robot inspection footage of power grids and pipelines into a clear, GPS-mapped defect report within 2 hours, instead of a messy PDF that lands weeks later.

Client
Connect Aerospace LLP
Stack & approach
Infrastructure IntelligenceDrone + RobotComputer VisionThermal ImagingSaaS
Interface screens from Computer Vision Defect Detection System for Power Grids & Pipelines
Interface, from the 360Labs case-study deck (page 14).

The problem

Critical infrastructure is inspected on fixed cycles using helicopters and ground crews; the output is slow, costs $3,000 to $8,000 a day, and produces unstructured PDF reports days or weeks after the flight, with no GPS context or defect tracking.

Solution & architecture

A 3-layer inspection-intelligence platform: field collection (drones + ground robots with thermal/RGB/zoom), an AI detection layer (YOLOv8 with human-in-the-loop review), and a client portal with a GPS asset-health map, severity-ranked findings (P1-P4) and historical comparison. Reports in 2 hours, not 2 weeks.

Why it is built this way

  • Human-verified AI

    Every detection reviewed before it reaches the client

  • Defects tracked over time

    Not a one-off PDF with no history

  • Infrastructure-grade

    Grids, solar farms, pipelines, ports