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12 / Manufacturing

Privacy-Preserving Camera Analytics & Workforce Tracking for Factories

We made 100+ old factory cameras smart without sending a single video frame to the cloud, and tracked who is working where using QR tags instead of face recognition.

Client
One of India's Largest Toy Manufacturers (Undisclosed Under NDA)
Stack & approach
Computer VisionEdge AIZero Cloud VideoPrivacy-PreservingOn-Prem
Interface screens from Privacy-Preserving Camera Analytics & Workforce Tracking for Factories
Interface, from the 360Labs case-study deck (page 21).

The problem

Legacy analog cameras streamed signals incompatible with modern CV, and a full replacement was not viable. Streaming 100+ high-res feeds to the cloud would have meant severe lag and bandwidth cost, and facial recognition for worker tracking was rejected outright on privacy grounds.

Solution & architecture

An edge-first spatial-intelligence layer with zero cloud video. Hardware encoders digitised the analog estate into RTSP streams without replacing a camera. Edge nodes process every feed on-site, and QR codes on machines act as fiducial markers: when a worker occludes a marker, the desk is confirmed in use. Workers stay anonymous and no raw video ever leaves the facility.

Why it is built this way

  • Zero cloud video

    Every frame processed on-site

  • Privacy by design

    QR fiducials, never facial recognition

  • No camera rip-&-replace

    Encoders reuse the analog estate