360Labs, home

10 / Manufacturing

Edge-AI Manufacturing Platform for Garment Production Lines

We wired 4 systems into one factory brain: planning, a camera that checks every cut piece, a sensor that counts stitches, and an AI co-pilot, with the cameras and sensors running right on the floor.

Client
Sunlord Apparels Mfg Co Pvt Ltd
Stack & approach
ManufacturingSAP B1Edge Computer VisionIoT SensorsOn-Prem
Interface screens from Edge-AI Manufacturing Platform for Garment Production Lines
Interface, from the 360Labs case-study deck (page 19).

The problem

Sunlord ran planning on spreadsheets that broke at scale, had no live view of jobs on the floor, reconciled costs by hand at month-end, and had no clean way to feed shop-floor signals (defects, piece counts, machine issues) into the plan.

Solution & architecture

4 connected systems with PPC at the centre: SAP B1 keeps sales and finance; computer vision and IoT push live data into PPC continuously; and an AI intelligence layer reads from PPC and the live feeds, makes suggestions, and routes them through a human-approval workflow. The CV inspectors and vibration counters run on edge compute on the floor.

Why it is built this way

  • Inference on the floor

    CV and IoT run on edge compute, not the cloud

  • Factory data stays local

    No production imagery leaves the plant

  • AI proposes, humans dispose

    Every change passes an approval workflow